Production Processes

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  1.Check production demand

  Including product number, color number, dyeing quantity, special dyeing requirement, complete production plan data sheet.

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  2.Prepare grey cloth

  Prepare grey cloth needed, and arrange transportation to production department.

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  3.Warehousing

  Pull Grey cloth into the dyeing factory warehouse, input storage data.

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  4.Formulate plan

  Arrange production plan according to production demand.

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  5.Activate production plan card

  Carry out the production process card, including production standards, production engineering etc.

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  6.Match the vats

  When the production plan card is received, match the number of the vats.

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  7.Refine

  The process of clean the stain treatment to make the dyed cloth clean and clear.

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  8.Cloth pre-shrinking

  High temperature pre shrinking, standardize the width and weight.

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  9.Dehydration

  Dehydration process, remove the water in the cloth.

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  10.Open width

  After dehydration, the next process is carried out with the scutcher, make cloth neat.

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  11.Drying

  Dry the cloth with high temperature on the setting machine.

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  12.Fixing shape

  The door width, gram weight, cloth flatness fixed shape.

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  13.Singeing

  Singeing is carried out for the purpose of removing the loose hairy fibers protruding from the surface of the cloth, make it smooth and clean.

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  14.Alkali treatment

  Alkali treat according to the weight and feel of the finished fabric.

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  15.Dyeing

  Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics.

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  16.Dehydration

  After the dyeing is completed, the cloth needs to be cleaned and dehydrated.

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  17.Open width

  After dehydration, the next process is carried out with the scutcher, make cloth neat.

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  18.Setting

  Calibration setting relates to the handle, shrinkage, weight, width, color, surface roughness, texture clear and full.

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  19.Full decatizing

  After full decatizing, the cloth is compact and smooth, the color is bright, clear and full, and make the garment showing good drape shape.

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  20.Measure cloth

  Measure meters of per cloth, and label it.

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  21.Trimming

  Take quality trimming of the cloth before entering the warehouse.

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  21.Inspection

  The inspection procedure is to classify the quality of the fabric and label them.

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  23.Rolling

  Roll up each piece of cloth, so that the warehose can be well placed and the cloth face is not wrinkled.

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  24.Storage

  The product is packaged well into the warehouse and placed in the planning position.